The  Introduction of Groove Type Composting Machine

The Groove Type Windrow Turner, also known as the Lane Turner, stands as a revolutionary force in the realm of organic fertilizer production. It comes in two distinct types: one equipped with hydraulic components and the other without. The hydraulic system plays a pivotal role in the vertical movement of the turner, thereby accounting for the primary price differential between the two variants.

Key Features and Applications :

Versatility in Handling:

The Groove Type Compost Turner is adept at processing a diverse array of materials, including animal manure, household waste, sludge, crop stalks, and various organic solids. Its versatility extends to the fermentation of animal feed, making it a comprehensive solution for organic material management.

Exceptional Fermentation Capacity:

Specifically engineered for efficiency, this turner excels in thoroughly mixing and turning highly stacked fermentation materials. Its remarkable production capacity positions it as a valuable asset in large-scale organic fertilizer production.

Continuous Production Flow:

Ensuring an uninterrupted supply of high-quality organic fertilizers, the Groove Type Windrow Turner facilitates continuous and efficient production processes, contributing to sustainable agricultural practices.

Harmless and Recyclable Waste Treatment:

In the fermentation process, the compost turner introduces sufficient oxygen to the organic waste pile while draining excess moisture. This meticulous process contributes to the harmless and recyclable treatment of organic waste, aligning with eco-friendly practices.

The Groove Type Windrow Turner emerges as a cornerstone in achieving not only continuous organic fertilizer production but also the safe and sustainable management of organic waste.

Composting of groove type composting machine

The power transmission unit:
This unit serves as the powerhouse for compost turners and consists of an electric motor, reduction gear, chain wheel, shaft block and main shaft. Its critical role is to provide efficient and reliable power for the drive of the composting process.

Running gear unit:
This unit integrates the stepper motor, stepper gearbox, stepper shaft and stepper pinion. The undercarriage is designed for seamless mobility. It ensures smooth and controlled movement during the composting process.

The lifting mechanism:
The lifting mechanism facilitates the raising and lowering of the compost turner and consists of a winding motor, shaft coupling, transmission shaft and bearing block. The flexibility of the composting process is enhanced by this essential component.

Apparatus for composting:
The core of the composting functionality, this unit includes the sprocket, support arm and turning rollers. The composting device efficiently mixes and turns the organic material, promoting effective decomposition.

The transfer system:
The transfer system acts as a temporary transport tool for the compost turner when moving between chutes and consists of a walking motor, transmission gear, transmission shaft and moving wheel. This feature increases manoeuvrability when changing chutes. This optimizes the overall composting process.

These meticulously designed units together contribute to the smooth operation of the compost turners. They ensure robust power transmission, mobility, lifting capacity, efficient composting and smooth transitions between windrows.

The Advantages of groove type composting machine

Optimization of land use
By overcoming the challenges of land use, slurry fermentation is revolutionizing composting. Up to 50% of land can be saved by using one 8-metre wide fermentation furrow instead of 16 strips. It also ensures consistent performance as it is less affected by weather conditions.

An efficient fermentation process:
Exposed air area, which leads to rapid temperature rise and extensive heating, is minimized by the design of the digester. This significantly reduces fermentation time to 15-20 days compared to 30-40 days using traditional methods. The process improves overall production efficiency by ensuring uniform decomposition of raw materials.

Reduction in labour intensity:
The technology significantly reduces labour requirements and associated costs, primarily through the use of a highly-automated grooved compost turner. The streamlined process not only improves the efficiency of the process but also reduces the physical strain on the workers.

Remarkably low impact treatment:
Slurry digestion offers a more environmentally friendly solution compared to traditional methods such as incineration, pickling and deep burial. With a minimal use of land and the absence of secondary pollution, this technology delivers superior results in the safe treatment of organic waste.