Integrated Rotary Drum Churning Teeth Two-in-one Granulator Cuts Fertilizer Pellet Breakage by 30% and Saves 50% Workshop Space in Small Fertilizer Plants
Small Organic Fertilizer Workshop’s Long-Term Granulation Defects Brought by Split Single Equipment Without Rotary Drum Churning Teeth Two-in-one Granulator
- Independent Rotary Granulator Lacks Compression Force, Generates Massive Broken Pellets After Drying
The ordinary single drum equipment only relies on simple kneading and does not have the ability to squeeze. Without the integrated extrusion structure of Rotary Drum Churning Teeth Two-in-one Granulator, when processing fermented chicken manure and agricultural crop straw, loose semi-finished particles are broken up in large quantities in the drying and screening process, resulting in continuous production of raw material losses every day.
- Solo Churning Tooth Equipment Misses Full Mixing Process, Causes Unbalanced Nutrient Distribution in Finished Fertilizer
There is no long-distance rolling mixing section in the single mixing roller granulator, which is the core functional part integrated inside Rotary Drum Churning Teeth Two-in-one Granulator, so the animal and poultry manure, urea, and phosphorus fertilizer cannot be evenly blended, and the nutrient content of different particles is uneven, resulting in significant differences in crop growth after field application.
- Two Separate Granulation Units Occupy Excess Indoor Area, Restricting Layout of Follow-up Drying Equipment
The small-scale family fertilizer plant has limited space, the drum and roller granulator need to be placed side by side, while one set of Rotary Drum Churning Teeth Two-in-one Granulator combines mixing and granulation functions, and there is no sufficient area for conveying auxiliary materials, drying, and screening equipment when using split machines.
- Dual Sets of Driving Motors Boost Daily Power Consumption, Compressing Factory Profit Margins
Two independent granulation equipment are equipped with two sets of matching motors, and the long-term continuous operation will increase the monthly electricity bill, which will compress the profit space of finished organic fertilizer.
Targeted Integrated Structural Optimization of Rotary Drum Churning Teeth Two-in-one Granulator
Front Rotary Drum Mixing Zone Delivers Sufficient Rolling Stroke for Complete Raw Material Homogenization
The first half of the cylindrical body is a long mixing bin, and all livestock and poultry manure, straw, and inorganic fertilizer raw materials are repeatedly rolled inside, breaking up the agglomerated materials, and achieving balanced mixing of multiple fertilizer groups.
Rear High-speed Churning Tooth Assembly Realizes Secondary Shearing Extrusion for Dense Pellets
The main shaft drives the rear chamber to rotate and mix the teeth, and the initially formed soft raw material continues to be subjected to the compressive force, which is transformed into compact fertilizer particles, and the damage rate is significantly reduced after drying and processing.
Dual Independent Power Layout Separates Energy Supply for Mixing and Granulation Links
Two independent motors on Rotary Drum Churning Teeth Two-in-one Granulator are responsible for the two processes of drum rolling and mixing, and the power output conforms to the actual working requirements. There is no idle energy waste during the operation of a single production link.
Thickened Wear-resistant Steel Casing Extends Long-term Continuous Production Service Life
The 8/10/ 12 mm thick steel drum is matched with different production specifications and models of Rotary Drum Churning Teeth Two-in-one Granulator, the thick-walled structure can resist the continuous friction of granular raw materials, and reduce the workload of frequent drum inspection.
Complete Step-by-step Production Flow of Rotary Drum Churning Teeth Two-in-one Granulator Integrated Granulation Equipment
- Proportional Pre-material Feeding of Organic and Inorganic Raw Materials
The fermented livestock and poultry manure, crop straw waste, nitrogen, phosphorus and potassium fertilizer, and trace element additives are weighed according to the proportion, and then sent to Rotary Drum Churning Teeth Two-in-one Granulator through the conveying equipment.
- Long-time Rolling Homogenization Inside Rotary Drum
The raw material circulates and rolls repeatedly in the rotating cylinder of Rotary Drum Churning Teeth Two-in-one Granulator, balancing the internal moisture content, evenly dispersing all kinds of nutrients, and laying the foundation for the subsequent stable granulation.
- Wet Pre-forming Of Soft Particle Blanks
Water is added to the barrel according to the degree of dryness of the raw material inside Rotary Drum Churning Teeth Two-in-one Granulator, and the material is rolled into a loose semi-finished mold that has not been sufficiently compacted.
- Churning Tooth Extrusion Shaping for Standard Hard Fertilizer Pellets
The semi-finished raw material flows into the rear tooth bin of Rotary Drum Churning Teeth Two-in-one Granulator, and after repeated cutting and pressing, it forms a smooth and compact standard fertilizer granule, which is suitable for the subsequent drying process.
- Stable Discharge of Qualified Granular Finished Products
The uniform-sized dense particles continuously flow out from the outlet of the equipment and directly connect with the drying and screening equipment, without the need for secondary rework.
Wide Raw Material Compatibility Range of Two-in-one Granulator
›Fermented Organic Raw Materials for Fertilizer Production: Ferment cow dung, pig dung, chicken dung, corn straw, rice straw, wheat straw, decomposed municipal organic garbage, sawdust, paper slag.
›Inorganic NPK Compound Fertilizer Raw Materials: Diammonium phosphate, calcium phosphate, urea, ammonium nitrate, potassium chloride, potassium sulfate, and various types of mixed compound fertilizer base.
›Functional Auxiliary Additives for Soil Improvement: Zinc, copper, manganese trace element compounds, humic acid powder and other soil conditioning raw materials.
Full Model Parameter Matching Reference for Different Scale Fertilizer Factories
- Small workshop specifications: 1-2 tons per hour, total power of 37 + 7.5 kilowatts, cylinder body thickness of 8 mm
- Medium production line specifications: 3-5 tons per hour, total power of 55+11 kilowatts, drum thickness of 10 mm
- Medium and large factory specifications: 6-8 tons per hour, total power of 75+11 kilowatts, drum thickness of 10 mm
- Large-scale high-yield specifications: 8-10 tons per hour, total power of 55+15 kilowatts, drum thickness of 12 mm
Core Practical Production Value Brought by Integrated Two-in-one Granulator
- Single Machine Integration Saves Over Half of Layout Space Compared with Split Equipment
The two processes of mixing and granulating are integrated into a single device, saving the intermediate conveying equipment and compressing the overall area occupied by the granulating workstation.
- Double Forming Mechanism Greatly Reduces Pellet Breakage Rate and Raw Material Waste
The combination of pre-molding and rolling in the front section and pressing with teeth in the rear section effectively solves the problem of broken materials in single drum granulator equipment, and greatly reduces the daily loss of raw materials.
- Independent Power Distribution Cuts Monthly Power Expenditure of Production Lines
The power supply for the mixing and extrusion processes is separated to avoid unnecessary electricity consumption, and the energy-saving effect is obvious in the long-term continuous production.
- Adjustable Rotary Speed Freely Controls Finished Fertilizer Particle Size
The speed of the drum and the mixing teeth group can be flexibly adjusted according to the planting needs, and different diameter fertilizer granules can be produced to meet the fertilization needs of various crops.
- Simplified Operation Logic Reduces Daily Labor Input of Production Lines
A single person can synchronously complete the work of material inspection, equipment speed adjustment, and finished product collection, thereby reducing the daily labor expenses of the fertilizer processing workshop.
Practical Matching Suggestions for Fertilizer Processing Practitioners
Most small and medium-sized organic fertilizer manufacturers will be affected by the space shortage, high electricity cost and other problems brought by the split granulator equipment. Due to issues such as unstable particle quality and other problems, this integrated drum mixing and shredding two-in-one granulator integrates the core advantages of two traditional granulation equipment, and resolves many long-standing production bottlenecks from the source.
Manufacturers with different daily output scales can select matching models according to raw material types and actual plant area. Complete equipment parameter lists, on-site operation real shots and raw material granulation test support are available for reference to match self-owned production line conditions.
Stop wasting materials and electricity with outdated split equipment. Get a quote for our integrated two-in-one granulator today—and start producing dense, uniform fertilizer pellets from day one.
