Real Daily Troubles of Strip Compost Without Tow Behind Compost Turner

Static Chicken Manure Piles Form Anaerobic Layers, Fermentation Drags On for 90+ Days Without Tow Behind Compost Turner Aeration

The static storage of chicken manure, straw and sludge without turning will form anaerobic areas inside the material pile, and the natural oxygen permeation speed is extremely slow. The whole composting cycle is as long as 3-6 months, occupying a large area of the factory site all year round.

Manual Chicken Manure Turning Wastes Labor, Low Efficiency Without Mechanical Tow Behind Compost Turner

Manual mixing of chicken manure compost is labor-intensive and inefficient, and medium-sized chicken farms need to arrange multiple workers to turn the material every week, and the labor cost accounts for a large proportion of the cost of compost processing.

Uneven Chicken Manure Pile Temperature Leaves Weed Seeds Alive, No Full Mixing from Tow Behind Compost Turner

The static chicken manure pile has uneven heat dissipation and drainage, and the local low-temperature area cannot reach the high temperature standard of 55-65 ℃, which cannot completely kill harmful bacteria and weed seeds, directly lowering the quality of finished organic fertilizer.

Rail Compost Turners Cost Too Much for Small Chicken Farms, Portable Tow Behind Compost Turner Is More Suitable

Self-driving and track turning machines need to be equipped with fixed civil engineering renovation, which requires a high one-time investment, and many small-scale chicken farms and scattered composting sites are unable to bear the cost of supporting infrastructure.

Tow Behind Compost Turner Core Structural Details Solving Chicken Manure Compost Issues

• Heavy-Duty Frame System of Tow Behind Compost Turner Resists Chicken Manure Heavy Load Impact

The main body of the fuselage is welded with 10.2cm × 7.6cm structural steel pipes, and reinforced with thick chain plates. The tractor frame is upgraded with 15.2 cm × 7.6 cm thick steel pipes, which will not cause the frame to deform during long-term operation with heavy loads of chicken manure.

• 68Pcs Chrome Steel Turning Blade of Tow Behind Compost Turner Breaks Sticky Chicken Manure Lumps

88.9cm large diameter drum equipped with 68 sets of curved chromium steel wear-resistant blades, high-speed rotation can raise viscous chicken manure 2-3 meters, the porosity of the material pile increased by more than 35%, the oxygen penetration efficiency of the unit time increased by 50%.

• Hydraulic Lifting System of Tow Behind Compost Turner Adjusts Chicken Manure Turning Depth Freely

The independent hydraulic lifting cylinder can flexibly switch between shallow and full-depth chicken manure turning; The optional remote control module supports unmanned operation, and is suitable for the operation scene of chicken manure composting at high temperature and foul odor.

• Mobility Towing System of Tow Behind Compost Turner Realizes Multi-Yard Chicken Manure Processing

12.5L – 1614 tubeless wide tires reduce ground pressure and prevent soil compaction on the site; Quickly install the towing frame, switch to highway transportation mode in 20 minutes, with a maximum speed of 32.2km / h, and freely transfer to multiple chicken manure composting sites.

Complete Working Principle & Chicken Manure Fermentation Promotion Mechanism of  Tow Behind Compost Turner

• Oxygen Transport Mechanism of Tow Behind Compost Turner Eliminates Chicken Manure Anaerobic Layers

When the tractor pulls the Tow Behind Compost Turner forward, the high-speed rotating chrome steel blades cut, scatter and flip the whole chicken manure pile. Materials are fully thrown and mixed to form dense airflow channels inside the pile, completely cutting off anaerobic decay of chicken manure.

• Temperature & Humidity Balancing Logic of Tow Behind Compost Turner Realizes Harmless Chicken Manure Treatment

Every time the tractor-pulled turner turns over the pile, it can evaporate 10% to 15% of the excess water in the chicken manure pile. Combined with the metabolic heat of microorganisms, the core of the pile can maintain a stable high temperature of 55-65 ℃ for 5-7 days, thoroughly killing the eggs of insects, pathogenic bacteria, and weed seeds in the chicken manure.

• Microbial Activation Design of Tow Behind Compost Turner Makes Chicken Manure Ferment Evenly

The tractor-pulled turning machine periodically turns over the chicken manure to break the local accumulation of organic acids in the chicken manure, avoiding the imbalance of acidity and alkalinity that inhibits the reproduction of microorganisms; The star-shaped plate moves the material bidirectionally, realizes the continuous step-by-step fermentation, and all chicken manure raw materials are uniformly matured.

• Fermentation Cycle Comparison of Chicken Manure with Static Stacking & Tow Behind Compost Turner

Traditional chicken manure static storage fermentation cycle: 90-18 days;

The composting cycle of the tractor-pulled composting machine for chicken manure is only 12-15 days;

The composting capacity of chicken manure is nearly 7 times higher than that of the static mode.

Full Parameter Table of Tow Behind Compost Turner for Chicken Farm

1. Turning width: 5.9 meters
2. Turning height: 2.4 meters
3. Processing capacity: 1361 tons / hour, suitable for tractor horsepower ≥ 175 (131 kilowatts)
4. Weight of the whole machine including the towing frame: 3982. 5 kg
5. Drum with blade diameter: 88.9 cm
6. Number of blades: 68

5 Core Practical Values of Tow Behind Compost Turner for Small Chicken Farms

1. There is no need for track civil engineering modification, and the one-time investment is lower than that of other turning equipment.
2. It has strong mobility, and one tractor-pulled composting machine can serve multiple scattered chicken manure composting sites.
3. Low energy consumption structure, 25% energy saving compared with ordinary turning equipment
4. Modular quick-release blade, replace the single broken blade separately, reduce the cost of purchasing accessories
5. Optional remote control system, reducing the working time of workers facing high-temperature and smelly chicken manure piles.
6. 

Daily Maintenance Rules to Extend Service Life of Tow Behind Compost Turner

1. The key bearings of the tractor-pulled composting machine are reserved with centralized lubrication ports, and lubricating oil can be added without disassembling tools.
2. Before processing chicken manure every day, check the tightness and wear degree of chromium steel blades, and replace broken blades in time.
3. Daily cleaning of the finishing drum and the frame to remove sticky chicken manure and straw impurities, to prevent corrosive materials from attaching to the rusting equipment.
4. Regularly check the hydraulic pipeline and lifting cylinder to prevent oil leakage from affecting the depth adjustment of chicken manure turning.
5. Long-term idle storage should apply anti-rust oil to the steel frame and roller surface, and park it in a dry and rain-proof warehouse.

Conclusion

Countless small chicken farm operators have been plagued year after year by slow manure ripening, high labor bills and limited ground space. The Tow Behind Compost Turner perfectly balances mobility, entry cost and fermentation efficiency, breaking through the core bottlenecks restricting chicken manure strip compost output once and for all.

We provide free material fermentation experiments and site planning services to all aquaculture practitioners. You can leave a message to inform the daily amount of manure treatment, the existing tractor horsepower, and the layout of the plant, and you will be able to obtain free customized recommendations, complete equipment parameters, and on-site operation reference cases.