Separate Single Machines Lead to Bottlenecks? Lane Complete Biomass Pellet Production Line Ensures Stable Full-Cycle Output

When purchasing equipment, many granular processing plants purchase crushers, dryers, and granulators separately from multiple manufacturers. The design capacity of each equipment is not matched, and the production process is frequently blocked and stopped, resulting in actual output far below the expected standard.

There is also the problem of easily overlooked raw material moisture content, which is also the fatal shortcoming of most split equipment schemes.

Granulation and molding can only operate stably in the range of 10% to 15% moisture content.

If the moisture content of the wood chips and straws is as high as 40% to 50% when they enter the factory, the drying machine specifications will directly consume all the production profits.

Henan Lane Heavy Industry will customize a complete set of biomass pellet production line of 1-10 tons according to the raw material situation on the customer’s site. The production capacity of the whole process, including crushing, drying, granulating, cooling, and packaging, is uniformly matched and designed to eliminate production bottlenecks at the source.

What Raw Materials Can Lane Biomass Pellet Line Process & Application Scenarios

The biomass pellet production line can process most of the agricultural and forestry waste biomass on the market and produce commercial fuel pellets.

Applicable raw materials: wood chips, sawdust, bark, rice husks, various agricultural straws, palm empty fruit strings, sugarcane bagasse, peanut shells.

By relying on mechanical squeezing combined with high-temperature maturation process, loose waste is pressed into high-density formed particles.

The finished product has a high calorific value and a small volume, which greatly reduces the cost of warehousing and long-distance transportation.

Finished product applicable scenarios: industrial boiler heating, power plant power generation, civilian heating, agricultural greenhouse heating and other industries.

5 Standard Working Stages of Lane 1-10T/H Biomass Pellet Production Line

Stage 1 Raw Material Crushing & Screening

•    Large pieces of wood and straw are fed into the hammer mill for secondary crushing.
•    Unify the particle size of materials to meet the standard for subsequent drying and granulation.
•    The capacity of the crushing equipment is synchronized with the drying machine at the back end, and there will be no problem of material accumulation and blockage.

Stage 2 Rotary Drying & Moisture Stabilization

The drying stage accounts for 30% to 50% of the total operating cost of the particle plant, and matching the specifications of the dryer is very important.

The Lane drum dryer can freely adjust the drying air volume and temperature according to the initial moisture of the raw material.

The stable control of the moisture content of the output is 10%-15%, which ensures the uninterrupted and smooth output of the ring die pelletizer.

Stage 3 Ring Die Biomass Pellet Mill (Core Host)

The working principle is to use the relative extrusion molding of the ring mold and the pressing roller.

The dried fine material passes through the mold hole under the action of high pressure and friction, forming a solid cylindrical biomass pellet.

The production capacity of a single ring die machine is 1-3 tons per hour, the ring diameter is 450-750mm, and the die hole is 6-10mm. Customization is available.

The host power is 90-130kw, and the ring mold is made of wear-resistant alloy steel, with stable performance and longer service life.

Stage 4 Counterflow Pellet Cooling

High-temperature fresh pellets flow into cooler from the top, cold air enters from bottom for opposite-flow layered cooling.

Cooled pellet temperature approaches room temperature, improving hardness and anti-breaking performance.

Cooling processing capacity 1-5T/H, cooling air volume 3000-15000m³/h, supporting matched 1-10T/H full line.

Stage 5 Automatic Weighing & Packaging

The cooled finished particles are sent to the integrated automatic packaging equipment.

The whole process of measurement, bagging, and sealing is completed automatically.

The biomass pellet production line is equipped with a weighing assembly, and the standard weight of each bag is unified.

The packaging speed is 5-10 bags per minute, each bag can be filled with 15-50 kg, and the whole machine power is 3-5kw.

Full Matching Capacity Design, No Production Bottlenecks

Most equipment manufacturers on the market only sell single machines, without considering the overall production capacity.

Lane planned the crushing, drying, pelletizing, cooling, and packaging as a complete system.

All the equipment is selected according to the customer’s target hourly production capacity, and the entire production line can steadily reach the rated output.

 Strict Raw Moisture Control, Maximize Pellet Quality & Reduce Cost

The specifications of the dryer are customized according to the maximum moisture content of the customer’s raw materials, and the problems of poor molding and a lot of waste are avoided.

The optimal moisture range of 10% to 15% is stable, the particle forming rate is greatly improved, and the loss of raw materials is significantly reduced.

Even starting from a small capacity of 1 ton, the return on investment is far faster than various split and assembled equipment schemes.

3 High Automation PLC Central Control, Lower Labor Input

The biomass pellet production line of 1-10 tons is equipped with a unified PLC centralized control system.

The operator only needs a touch screen to view the full process operation data, without the need for segmented inspection.

The entire production line only requires 2-3 workers to be on duty, and the long-term labor cost continues to decline.

4 Environment-Friendly Dust Removal Configuration, Pass All Environmental Inspections

All the crushing, drying, and granulating stations are equipped with corresponding dust removal equipment.

The dust emission concentration is lower than the domestic and EU environmental protection standards, and the workshop is clean and tidy.

There will be no fines or production stoppage due to dust exceeding the standard.

5 Complete After-Sales Production Service & Long-Term Equipment Warranty

We not only deliver equipment, but also provide factory layout planning, on-site installation, and comprehensive practical training for workers.

The core components of the ring die, press roller, and main machine enjoy a five-year warranty, far exceeding the industry’s 1-2 year standard warranty.

The original factory warehouse in Henan always has a complete set of spare parts, which can be sent to all parts of the world within 48 hours to reduce production stoppage losses.

Later, if you want to expand biomass pellet production line capacity up to 10 tons or more, it can be modified on the basis of existing equipment without needing an entirely new set.

Ready To Build Stable Biomass Pellet Plant? Get Free Customized Scheme & Quotation

Whether you are setting up a new factory or disposing of multiple old and imbalanced equipment, the Lane integrated production particle line is the best choice to reduce costs and increase production.

We have completed the biomass pellet production line landing and production for many biomass processing plants in Southeast Asia, Africa, and Central Asia.

Provide the types of raw materials, the water content in the factory, and the target hourly capacity, and you can contact the business team to get a free quote without any restrictions.

A complete equipment matching list and 2D and 3D layout drawings of the factory will be provided within 24 hours.

Avoid the low production loss caused by the mismatch of single machine production capacity, and choose the Lane integrated biomass pellet production line.